Fly-by-wire control systems

Mechanical and hydro-mechanical flight control systems are heavy and require careful routing of flight control cables through the aircraft using systems of pulleys, cranks, wires and, with hydraulically-assisted controls, hydraulic pipes. Both systems often require redundant backup to deal with failures, which again increases weight. Furthermore, both have limited ability to compensate for changing aerodynamic conditions. Dangerous characteristics such as stalling, spinning and Pilot-induced oscillation (PIO), which depend mainly on the stability and structure of the aircraft concerned rather than the control system itself, can still occur with these systems.

By using electrical control circuits combined with computers, designers can save weight, improve reliability, and use the computers to mitigate the undesirable characteristics mentioned above. Advanced modern fly-by-wire systems are also used to control otherwise unstable fighter aircraft.

The words "Fly-by-Wire" (FBW) imply an electrically-signaled only control system. However, the term is generally used in the sense of computer-configured controls, where a computer system is interposed between the operator and the final control actuators or surfaces. This modifies the manual inputs of the pilot in accordance with control parameters. These are carefully developed and validated in order to produce maximum operational effect without compromising safety.

  • Safety and Redundancy
Aircraft systems may be quadruplexed (four independent channels) in order to prevent loss of signals in the case of failure of one or even two channels. High performance aircraft that have FBW controls (also called CCVs or Control-Configured Vehicles) may be deliberately designed to have low or even negative aerodynamic stability in some flight regimes, the rapid-reacting CCV controls compensating for the lack of natural stability.
  • Weight Saving
A FBW aircraft can be lighter than a similar design with conventional controls. Partly due to the lower overall weight of the system components; and partly because the natural aerodynamic stability of the aircraft can be relaxed, slightly for a transport aircraft and more for a maneuverable fighter, which means that the stability surfaces that are part of the aircraft structure can therefore be made smaller. These include the vertical and horizontal stabilizers (fin and tailplane) that are (normally) at the rear of the fuselage. If these structures can be reduced in size, airframe weight is reduced. The advantages of FBW controls were first exploited by the military and then in the commercial airline market. The Airbus series of airliners used full-authority FBW controls beginning with their A320 series, see A320 flight control (though some limited FBW functions existed on A310)[6]. Boeing followed with their 777 and later designs.

Electronic fly-by-wire systems can respond flexibly to changing aerodynamic conditions, by tailoring flight control surface movements so that aircraft response to control inputs is appropriate to flight conditions. Electronic systems require less maintenance, whereas mechanical and hydraulic systems require lubrication, tension adjustments, leak checks, fluid changes, etc. Furthermore, putting circuitry between pilot and aircraft can enhance safety; for example the control system can try to prevent a stall, or it can stop the pilot from over stressing the airframe.

A fly-by-wire system actually replaces manual control of the aircraft with an electronic interface. The movements of flight controls are converted to electronic signals, and flight control computers determine how to move the actuators at each control surface to provide the expected response. The actuators are usually hydraulic, but electric actuators have been used.

The main concern with fly-by-wire systems is reliability. While traditional mechanical or hydraulic control systems usually fail gradually, the loss of all flight control computers could immediately render the aircraft uncontrollable. For this reason, most fly-by-wire systems incorporate either redundant computers (triplex, quadruplex etc), some kind of mechanical or hydraulic backup or a combination of both. A "mixed" control system such as the latter is not desirable and modern FBW aircraft normally avoid it by having more independent FBW channels, thereby reducing the possibility of overall failure to minuscule levels that are acceptable to the independent regulatory and safety authority responsible for aircraft design, testing and certification before operational service.

0 Responses

Post a Comment